Title: PLC control water filling system CGF32-32-10 neck holding technology
Key words: water filling system, water filler, water plant
QUICK DETAILS:
Model: CGF32-32-10
Brand: FILL-PACK
Power: 7KW
Voltage: 380V 3PH 50HZ or customized
Driven force type: Electrical
Automation degree: Automatic
Dimension: 3350*2680*2300mm
Weight: 6000kg
Application: Water
Packing category: Bottles
Packing material: PET
Condition: New
PROPERTIES:
Capacity: 0-15000 bottles per hour
Applicable bottle size: 0-2L
Processing liquid: Water
Filling precision: +/- 1mm
Applicable cap category: Flat screw cap or sport screw cap
Key material: SUS304
Fuction: bottle rinsing-filling-sealing
Origin: ZhangJiaGang, China
After sales service: Engineers avaliable to service overseas
Qualification: CE, ISO9001-2008
Rinsing part of water filling system
1. Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
2. The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
3. The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
4. Rinsing time can be guaranteed for 4 seconds.
5. By adjusting the height of the rotary parts to adapt for different bottle height
6. The motivation is derived from the driven system in the framework passed by gear.
7. The supplying of rinsing water is controlled by solenoid valve
Filling part of water filling system
1) Adopted Germany tech anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
4) The filling system can connect a CIP circulation system to wash the pipeline .This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5) This filling system has an automatic temperature control system.
6) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
7) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8) The motivation of the filler is derived from the driven system in the framework and passed by gear.
Capping part of water filling system
This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1) Introduce most advanced cap sealing technology called France “ZALKIN ". With the help of expert from institute of electro mechanics and mechanical engineering of Shanghai Communications University, we successfully designed. For example: I) the screwing capping head cam (the main parts which can assure the machine run stationary), while adopting “ZALKIN” technology, the expert improve the authenticity and stability of the machine focused on dynamics and kinematics. II) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8) By adjusting the height of the rotary parts to adapt for different bottle height.
9) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10) The main parts of the screwing capper are processed by the digital-control processing center
Parameters:
Model | CGF32-32-10 | CGF40-40-12 |
Capacity (B/H) | 0-15000(500ml) | 0-20000(500ml) |
Bottle size | Neck :φ50-100mm:Height:150-320mm | |
Water Pressure | 0.18-0.25Mpa | |
Washing Water consumption (kg/h) | 2000 | 3000 |
Filling precision | <+1MM | |
Air pressure | 0.3Mpa | |
Air consumption | 0.5m3/min | 0.6m3/min |
Power(kw) | 4(main motor) | 5.5(main motor) |
Weight(kg) | 5000 | 6000 |
Dimension(L*W*H) | 3800*3200*2200 mm | 4200*3800*2200mm |
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